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Last Modified: 11-29-2007 |
1.6 A |
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Service Category: Engine/Hybrid System |
Section: Starting |
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Model Year: 2008 |
Model: Sequoia |
Doc ID: RM000002MDP00BX |
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Title: 3UR-FE STARTING: STARTER: REASSEMBLY (2008 Sequoia) |
REASSEMBLY
1. INSTALL PLANETARY GEAR
(a) Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.
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(b) Install the 3 planetary gears.
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2. INSTALL STARTER ARMATURE PLATE
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(a) Insert the plate to the starter center bearing clutch.
NOTICE:
Check that the protrusion of the starter armature plate fits over the notch of the starter center bearing clutch sub-assembly.
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3. INSTALL STARTER ARMATURE ASSEMBLY
(a) Install the starter armature to the starter center bearing clutch.
4. INSTALL STARTER YOKE ASSEMBLY
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(a) Align the protrusion of the starter center bearing clutch with the notch of the starter yoke, and install the starter yoke.
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5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Install the starter brush holder.
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(b) Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.
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(c) Connect the 4 brushes.
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(d) Align the starter commutator end frame rubber with the groove of the starter yoke.
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(e) Install the starter commutator end frame with the 2 screws.
Torque: 3.8 N·m (39 kgf·cm, 33 in·lbf)
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6. INSTALL STARTER DRIVE HOUSING ASSEMBLY
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(a) Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.
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(b) Install the starter pinion drive lever to the starter center bearing clutch.
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(c) Align the protrusion of the starter center bearing clutch with the notch inside the starter drive housing.
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(d) Using a T30 "TORX" socket wrench, install the starter drive housing with the 2 bolts.
Torque: 6.0 N·m (61 kgf·cm, 53 in·lbf)
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7. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Temporarily install the magnet switch by hooking its tip to the upper side of the pinion drive lever.
(b) Install the 2 nuts.
Torque: 7.5 N·m (76 kgf·cm, 66 in·lbf)
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(c) Connect the lead wire to the terminal with the nut.
Torque: 6.5 N·m (66 kgf·cm, 57 in·lbf)
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